SAINT PETERSBURG OFFICE:
+7 812 467 8137
TOLL-FREE NUMBER IN RUSSIA:
8 800 250 00 09
EMAIL US:
spb@melservis.ru
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Malt turners

Unmatched №1 manufacturer across CIS

Having analyzed all currently existing malt turning systems and best practices, we managed to create high quality, advanced and reliable bucket malt turners, which fully meet all needs of malthouses that use wanderhaufen malting method for turning, stirring and discharging malt from pneumatic boxes.

Why choose malt turners by MelServis


FUNCTIONALITY

Frequency control of turner's speed. On the go adjustment of swivel chute“s angle and turning area“s height. Advanced design of cantilever frame, buckets and scrapes eliminates manual labour and enables automatic cleaning for sieves and the area above and below the mesh floor

SAFETY

Main and backup protective indicators, light and sound signal, protective casing of the turner. Light indication of speed. Compliance with technical regulations of Customs Union and Eurasian Union

QUALITY

Components by leading European producers, high quality of manufacturing and installation, full range of factory tests. Warranty and post-warranty quality monitoring

SERVICEABILITY

Services of spatial layout planning, installation, suprvised installation and commissioning are available as well as warranty and post-warranty maintenance and technical upgrade of malthouses

RELIABILITY

Gearmotors by SEW-Eurodrive of IP-55 safety class, power cabinets and control panels by Siemens of stainless steel and of IP-65 safety class, operational units of AISI 304 corrosion resistant steel, patented industrial chains by Wipperman

FLEXIBILITY

Main components and design solutions can be used for all types of nalt germination boxes with bed width of 3 -4,5m and 750 – 1250 mm depth

AISI-304

OPERATIONAL UNITS

of corrosion resistant steel

SKF

BEARING UNITS

product of Sweden

IP-65

IP-65 SAFETY CLASS

of electrical equipment by SIEMENS

SEW

GEARMOTORS
by leading European manufacturers

Turnkey technical upgrade of malthouses

Comprehensive capital repairs of malt germinatio boxes:

Реконструкция и техперевооружение солодорастильных отделений от МельСервис

Our team of experts will inspect your facility to agree scope of work and specifications
Design development for technical upgrade of your malthouse

Dismantling of currently operating bucket turners, worn pipelines and aeration/sprinkling systems, metal work of mesh floor and sieves

Restoring the inner surfaces of germination boxes with advanced antiwear coating

Alignment of current rail track geometry
Supply and installation of aeration/sprinkling systems with atomizer nozzles.
Manufacturing and coating of metal work in mesh sieves for germination boxes/beds.
Installation works for mesh sieves of AISI 304 stailness steel, treatment with polymer-based sealing compounds
Manufacturing and installation of AISI 304 stailless steel loading hoppers for barley and unloading hoppers for malt
Installation of MS-VK malt turners, cable arrangement and commissioning, induction training for Customer“s staff

BUCKET MALT TURNERS

BUCKET MALT TURNERS MS-VK-520 and MS-VK-450

Systems for turning malt and unloading pneumatic boxes at malthouses that use wanderhaufen malting method

TECHNICAL SPECIFICATIONS:

  • Malt layer thickness from 1000 to 1200 mm
  • Width of germination area: from 3500 to 4500 mm
  • Depth of bed to the railtop: 1230-1450 mm
  • Length of malt carry-over: 3100-3300 mm
  • Lifting/lowering time of cantilever frame: no more than 60 sec. Lifting/lowering time for charging chute:no more tnan 60 sec.
  • Number of buckets: 48-64 pcs
  • Number of cleaning scrapes: 12-16 pcs
  • Travel speed of malt turner : 
  • - working position: 0,1...0,4 m per minute 
  • - idle position: 2,5 m per minute
Optional services: 

  • Supply of mesh sieves
  • Hot-dip zinc coating of mesh sieves

 BILL OF COMPONENTS:

  1. Underframe of malt turner
  2. Cantilever frame
  3. Charging chute 
  4. Lifting/lowering hoists
  5. Buckets
  6. Power cabinet and dual-sided control panels of IP65 safety class
  7. Chains

BUCKET MALT TURNERS MS-VK-520 and MS-VK-450

BUCKET MALT TURNERS

For malthouses that use wanderhaufen malting method

Turning, stirring and discharging malt from pneumatic boxes. Frequency-controlled travel speed of malt tutner.

Gearmotors by SEW-Eurodrive of IP-55 safety class, power cabinets and control panels by Siemens of stainless steel and of IP-65 safety class, operational units of AISI 304 corrosion resistant steel.

Our malt turners are equipped with such safety features as main and backup protective indicators, light and sound signals, protective casing and light indication of speed.

Our malt turners comply with technical regulations of Customs Union and Eurasian Union (CU TR 010/2011 «Safety of machinery») following the scheme 5d.